UAV SOLUTIONS

In the dynamic landscape of Industry 4.0, Masterscan Engineering Pte Ltd has harnessed the power of UAV (Unmanned Aerial Vehicle) solutions to enhance safety, precision, and efficiency in confined space inspections. Our strategic partnership with HoverSurv Technologies Pte Ltd enables us to offer cutting-edge services, and at the heart of our operations lies the remarkable Elios 3 indoor inspection drone.

Advantages of UAV Solutions

COST EFFECTIVE & EFFECIENT

HIGH-QUALITY DATA COLLECTION

ENHANCED SAFETY

OFFSHORE ADVANCEMENTS

Revolutionizing Inspection and Maintenance

The oil and gas industry relies on rigorous inspections to ensure facility integrity. Unmanned Aerial Vehicles (UAVs), or drones, have transformed this critical process.

Elios 3 for Confined Space Inspections

Confined Space Inspections: Jurong Island and Beyond

At Masterscan Services, we deploy the advanced Flyability Elios 3 drone to conduct comprehensive confined space inspections. Our operations extend throughout Singapore, with a focus on industrial hubs like Jurong Island, where our expertise ensures swift and precise inspections.

Elios 3 in Confined Space Inspection

Safety Beyond Limits: The Elios 3 is engineered to minimize the need for human entry into confined spaces, effectively addressing challenges such as poor air quality, limited visibility, and structural hazards.
Risk Mitigation: With its capability to remotely navigate through confined spaces, the Elios 3 provides an additional layer of protection for human inspectors against potential dangers.
Real-Time Monitoring: Our operators can conduct inspections in real-time, enabling prompt identification of safety hazards and immediate action.
Elios 3 drone is designed with a collision-resilient flight controller and is encased in a protective cage, allowing it to be used in complex industrial settings.
It features a LiDAR payload for indoor 3D mapping and a dedicated inspection payload with an improved lighting system.
The drone also has an expansion port for third-party payloads, enhancing its versatility.

Advantages of Elios 3

1. Cost-Effectiveness and Efficiency:

Time Savings: The agility of the Elios 3 allows for faster inspections, quickly navigating complex structures and minimizing operational downtime.
Resource Optimization: By reducing the need for physical access, we cut down on labor, equipment, and potential downtime costs.

2. Data Precision:

360-Degree Imaging: The Elios 3 is equipped to capture high-resolution images from all angles, offering a comprehensive view of confined spaces and ensuring that no critical details are missed during inspections.

Applications

Industrial Inspections: The Elios 3 is perfectly suited for inspecting pipelines, tanks, boilers, and other confined spaces within industrial settings.
Defect Evaluation: It plays a crucial role in identifying defects, cracks, and structural issues that might otherwise go unnoticed.

UAV Services

Remote External Visual Inspection (REVI)

Revolutionizing Oil and Gas Inspections with DJI Matrice 300 RTK by Masterscan Services

Masterscan Services is proud to introduce the DJI Matrice 300 RTK for Remote External Visual Inspection (REVI), a transformative approach tailored for the oil and gas sector.

Drones to perform visual inspections of external structures and assets remotely, minimizing risk and maximizing efficiency.
The DJI Matrice 300 RTK is engineered to meet the rigorous demands of the oil and gas industry, offering a blend of intelligence, high-performance, and reliability.

Applications in Oil and Gas

Pipeline Inspections: The M300 RTK excels in pipeline surveillance, capturing high-resolution images to detect leaks, corrosion, or structural damage.
Offshore Platform Inspections: It ensures the safety and maintenance of oil rigs and platforms, navigating the challenging marine environment with ease.
Refinery Asset Inspections: The drone facilitates inspections of tanks, flare stacks, and other refinery infrastructure, significantly reducing manual inspection needs.
Environmental Monitoring: The M300 RTK adeptly monitors environmental compliance, tracking spills and vegetation encroachment with precision.

Advantages of the M300 RTK

Advanced AI Capabilities: With its AI system, the M300 RTK enhances object detection, anomaly identification, and streamlines reporting.
Extended Flight Time: A flight time of up to 55 minutes allows for comprehensive coverage of extensive areas without frequent landings.
Hybrid Zoom Sensor: The Zenmuse H20N payload features lossless hybrid zoom, enabling inspectors to observe fine details from a safe distance.
LiDAR Scanning: The Zenmuse L1 LiDAR sensor provides precise point clouds, facilitating 3D modeling and volumetric analysis.

Ultrasonic Thickness Gauging via Drones - Elios 3

Safe Remote Thickness Measurements

Safety and Efficiency: Masterscan Services offers a safe and efficient approach to remote thickness measurements, transforming the Elios 3 drone into a potent tool for capturing A-scans in challenging environments.
Certified Inspectors: Our certified inspectors leverage this service to perform accurate spot thickness measurements in hard-to-reach areas, ensuring comprehensive coverage without compromising safety.

Smart Features

Location-Tagged UT Measurements: With precision localization on a digital twin, our service ensures that each measurement is accurately mapped during data capture.
Smart Couplant Dispenser: This feature guarantees optimal ultrasound coupling by dispensing the correct amount of couplant for flawless transmission into the test material.
Smart Probe Arm: Designed to adapt to various inspection points, the probe arm can be mounted in multiple positions, ensuring uninterrupted flight and measurement accuracy.
Laser-Focused Targeting: The UT probe’s laser pointer aids in precise targeting during flight, enhancing the accuracy of measurements.

Modular Probe Head

Interchangeable Probes: The service includes a set of twin crystal piezo-composite probes (2MHz, 5MHz, or 7.5 MHz), suitable for a range of inspection needs.
Versatile Measurement Capabilities: These probes excel in measuring heavily corroded metals and can penetrate surface coatings up to 1 mm (0.040 inch), providing flexibility in various inspection scenarios.

Cleaning Module

Surface Preparation: The probe head can be swapped with a cleaning module to clear deposits and prepare surfaces for measurement, with location-tagging for precise return to cleaned spots.

Software Integration and Compliance

Cockpit App: Elios 3’s Cockpit app offers real-time visualization of live A-scans and allows manual adjustments for gain and gates, enhancing the control over the inspection process.
ISO 16809 Standards: Our service adheres to ISO 16809 standards, ensuring the highest levels of accuracy, quality, and reliability in thickness gauging.

Photogrammetry Mapping

With the rise of payload capability and endurance, our fleet of drones can carry out photogrammetry scanning of a terrain. This scan is used to construct an accurate digital twin that Engineers can confidently base their decisions on. In the Oil and Gas industry, highly accurate photogrammetry models can be used to quickly and effectively update outdated piping and instrumentation diagram (P&ID) plans of the site. In the Construction industry, photogrammetry models can be used to carry out accurate studies of the excavated land area.

Customised Drone Solutions

We are able to customise your drones for any form of operational use and requirements of your organisation. Be it accessing a tiny small space to carrying a heavy piece of equipment 100feet into the air, we can do it for you in a competitive market.

Why Us.

We have a dedicated team of experienced CAAS approved pilots with great flight planning, risk assessment and skills to ensure Aerial Flights are done safe and efficient.

By passing Marine Class Audits, we are approved under DNV and Lloyd’s Register classes to perform Remote Visual Inspections using Drones.

We meet all CAAS regulations and requirements and are covered by Public Liabily insurance for up to 1M.